In the process industry, raw materials undergo physico-chemical transformations to be converted into finished products, destined for other industries or large-scale distribution.
This sector, as you can easily imagine, requires high technological know-how and the use of energy-intensive machinery. To ensure their correct functioning, it's fundamental that these machines are maintained at an adequate temperature. This is where industrial process heaters come into play.
In this article, we'll examine the main technologies used in this field, with particular attention to the solutions offered by Zoppas Industries, a leading company and industry benchmark.
Flanged heater
Flanged heaters are tubular immersion heating elements welded to a flange, which is then secured to a tank or container. The flange ensures a secure and sealed mounting point, allowing the heating elements to be directly immersed in the fluid.
This type of heater is ideal for applications requiring direct fluid heating and for facilitating maintenance and inspection operations.
Zoppas Industries' flanged heaters are electric and equipped with an adjustable thermostat, an optimal technology that allows for easy temperature regulation based on needs.
The company, a leader in the sector, develops customisable solutions through a co-engineering approach with the client and offers timely global and pervasive assistance. These technologies are distinguished by their high resistance to all climatic conditions, making them ideal for complex productions such as, for example, the manufacture of chemical tanks.
Circulation heater
Circulation heaters allow for the heating of fluids (liquids or gases) moving within closed circuits, even at extreme temperatures. These systems direct the fluid towards the heating elements, bring it to the desired temperature, and reintroduce it into the circuit.
Zoppas Industries' circulation heaters are advanced solutions for precise and flexible temperature control. They feature an integrated control panel and remote control capabilities for easy management. For accurate measurements, they include thermocouples or resistance thermometers, and ON/OFF mechanical relays for efficient control.
A distinctive feature is their excellent resistance to thermal stress: designed for high temperatures, Zoppas Industries heaters are manufactured with a tailor-made approach based on co-engineering and co-design.
Electric pre-heaters
Electric pre-heaters increase the temperature of liquid or gaseous fluids before they enter an industrial process. This phase is crucial for improving efficiency, reducing energy costs, and preventing equipment damage.
They are particularly effective in heating fuel oils and lubricating oils for industrial engines.
Zoppas Industries' electric pre-heaters are specifically designed to maintain the optimal viscosity of fuel and lubricating oils. Their function is essential to ensure oil fluidity and the proper operation of equipment in marine, offshore, and land-based applications.
Zoppas Industries pre-heaters can also be customized in terms of size and features, adapting to the end-user's needs, even under extreme conditions. This approach reduces machine wear and energy consumption.
Zoppas Industries: Complete solutions for the process industry
The Zoppas Industries catalog for the process industry stands out for:
- Complete customisation: All technologies can be adapted to specific needs.
- Electric technologies: Offer greater efficiency and effectiveness, helping to reduce consumption.
- Global assistance: Maintenance and prompt intervention are guaranteed worldwide.
- Perfect integration: Systems integrate seamlessly with the client's existing infrastructure.ì
Sustainability and performance maximisation have always been the hallmarks of Zoppas Industries, supporting process industries for over 60 years to provide innovation, reliability, and safety.